Machine Vision & AOI Inspection in Malaysia | CODETRACE

Machine Vision & AOI Inspection

CATCH THE DEFECT BEFORE IT SHIPS.

Deep-learning AOI and vision systems trained on your parts and your defect classes. Inline, at line speed, on every unit.

The pain / Quality escapes

Three ways quality escapes your line.

01
Escapes

The defect your inspector missed is now your customer's problem.

02
Rework

Manual re-checks slow the line, and still let flaws through.

03
Fatigue

Human eyes tire. The four-thousandth part gets less attention than the first.

Machine vision exists to end all three.

What it is

A camera that makes a decision, not just a picture.

Machine vision is a system of lighting, optics, cameras and software that inspects products automatically on a production line. It images every part, judges it against defined accept criteria, and passes or rejects it in milliseconds. Unlike manual inspection, it checks 100% of units, not a sample.

Inside the machine / Dome light
Controlled light, every time
Our AOI head imaging a part under dome illumination.
01
Lighting
The right illumination turns a defect into contrast a camera can see.
02
Lens
Optics resolve the feature at the working distance your line allows.
03
Camera
Area or line-scan sensors capture the part at line speed.
04
Software
Rule-based and deep-learning models analyse every image.
05
Decision
Pass or fail, in milliseconds, for every single part.
06
Line I/O
The verdict fires the reject gate and logs to your MES.
Proof / Real footage

Our machine vision, in action.

Real footage from our systems and our lab. No renders.

Our products
JOVIS / Robotic vision

JOVIS

Robotic vision inspection. Geometry analysis for micron-level accuracy in complex manufacturing.

AONIA / Optical inspection AONIA optical inspection machine with signal tower and operator console

AONIA

Optical inspection machine. Designed, built and supported in-house in Malaysia.

AI / Deep learning
Defect classification
Models trained on your real defect images.
Metrology / Bump height
Micron measurement
Bump-height gauging on every unit.
Robot vision / 3D scan
Vision-guided robot
Live 3D scanning in our lab.
NVIDIA Inception

Member of the NVIDIA Inception program. Our inspection pipeline is built on the NVIDIA platform and was showcased at Computex Taipei 2026.

What we offer

Six jobs a vision system does on your line.

Most deployments combine a few of these into one inspection.

DETECT
Defect detection
Scratches, dents, contamination, cracks and solder faults, classified against your defect list.
MEASURE
Precision measurement
Micron-level gauging of heights, gaps and diameters, on every part, not a sample.
VERIFY
Assembly verification
Right part, right place, right orientation, before the next station.
READ
OCR & traceability
Codes and characters read and logged, so every unit has a history.
GUIDE
Robot guidance
Vision tells the robot where the part actually is, not where it should be.
SORT
Classification & sorting
Parts graded and routed by learned classes, at line speed.
How we engage

Feasibility first. Then proof. Then the line.

We do not sell hardware on day one. We prove the inspection works on your parts before it goes anywhere near production.

01
Feasibility study
We image your real parts and defects and tell you honestly what vision can and cannot do.
02
Proof on your parts
We build the inspection and prove it offline against your accept/reject criteria.
03
Deploy & support
Install, commission at line speed and train your team. Supported from Shah Alam and Batu Kawan.
FAQ

Machine vision, answered.

01

What is machine vision?

Machine vision is the use of cameras, lighting, optics and software to inspect and guide manufacturing processes automatically. The system captures an image of each part, analyses it, and acts on the result, such as rejecting a defect or guiding a robot.

02

What is AOI inspection?

AOI (automated optical inspection) is a machine vision application that visually inspects products for defects such as scratches, cracks, contamination, missing components or bad solder joints. It runs inline at production speed and inspects every unit rather than a sample.

03

What is the difference between machine vision and AOI?

Machine vision is the broader technology: cameras plus software making decisions on a line. AOI is one application of it, focused on visual defect inspection. Other machine vision applications include measurement, robot guidance, OCR and sorting.

04

Does machine vision inspect every part or just a sample?

Every part. A vision system inspects 100% of units at line speed and records a verdict for each one. Manual quality control typically relies on sampling, which lets defects in uninspected units escape.

05

Can machine vision detect defects the human eye misses?

Yes. With the right lighting geometry, optics and resolution, vision systems resolve features down to microns, far below what a human inspector can see reliably. Deep-learning models also stay consistent across millions of parts, where human attention fatigues.

06

What does it take to start a machine vision project?

Sample parts, examples of the defects you need to catch, and your line constraints such as speed and space. A feasibility study then confirms whether the defect can be made visible and measurable before any system is built.

Bring us a defect you keep missing. We will tell you if vision can catch it.

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