01
Material handling
Robots and AGVs transport goods across the floor — no manual carrying, no waiting.
Capabilities / 02 — Smart Warehouse
AUTOMATE MOVEMENT AND STORAGE.
Coordinated robotics and high-density storage that push throughput up and errors down — running dense, fast, and around the clock.
The pain / Space & stock
Three ways the floor falls behind.
01
Space
The racks are full, the aisles keep shrinking, and the next step looks like a bigger building.
02
Stock
The system says forty. The shelf says thirty-two. Every mismatch costs a recount.
03
Speed
Pickers walk kilometres a shift, and orders still go out late.
A smart warehouse exists to end all three.
What it is
From static shelves to a coordinated floor.
A traditional warehouse is static — goods sit on fixed racks and people walk to fetch them. A smart warehouse flips that: storage and movement are handled by coordinated automation on instruction from a single software layer, so the floor runs denser, faster, and around the clock.
The starting point / Manual floor
The manual floor
Fixed racks, people walking — where every smart warehouse starts.
What makes it smart
02
Inventory tracking
SLAM, RFID and barcode scanning keep counts live and accurate, item by item.
03
IoT & analytics
Sensors watch conditions on the floor while analytics optimise operations and predict demand.
04
Predictive maintenance
AI flags equipment issues before they stop the operation.
05
AI-powered decisions
Machine learning tunes order fulfilment, resource allocation, and space utilisation.
06
System integration
WMS, MES, ERP and logistics providers tied into one connected operation.
The core systems
Movement plus storage, working as one.
Two layers make the floor run — robots that move goods dynamically, and storage that holds them dense and hands them back fast. Real footage, no renders.
Layer 01 / Movement
Autonomous Mobile Robots
The flexible, dynamic layer. AMRs navigate the floor on their own — no fixed track, no conveyor to build around — carrying goods between receiving, storage, pick faces, and dispatch.
01Self-navigating — map the floor and drive it, no rails or conveyor to install
02Transport between any two points, rerouting around obstacles and each other
03Scale the fleet up for peak and down for quiet, without re-engineering the layout
Layer 02 / Storage
Automated Storage & Retrieval
The dense, structured layer. Cranes and shuttles store and retrieve totes in high-density racking that goes vertical — reclaiming floor you already pay for and presenting the exact item on demand.
01Store dense — drop aisles and use the full height of the building
02Retrieve in seconds, goods-to-person, so nobody walks the floor to find stock
03Every location and count tracked, so the record always matches the shelf
What we deploy
Three layers, ten systems.
A smart warehouse isn't one machine. It's automated storage that trades floor space for vertical density, mobile robots that move goods without fixed tracks, and a traceability layer that ties every pallet, tote, and case back to your WMS.
01
Pillar 01 / Movement
Autonomous Mobile Robots (AMR)
The flexible movement layer. Robots that navigate and transport in real time, adapting to the floor without fixed infrastructure.
Latent Lift AMR
Payload 60kg to 3,000kg. QR and Laser SLAM navigation, 360° obstacle avoidance. Moves pallets, racks, and trolleys.
Mobile Manipulator AMR
FOUP, FOSB, reticle, and magazine transfer. Up to 8-cavity capacity. Meets Cleanroom Class 1.
Forklift AMR
Payload 1,500kg to 3,000kg, lifting height 1,000 to 4,000mm. Laser SLAM navigation. Handles pallets and cages.
02
Pillar 02 / Storage
Automated Storage & Retrieval (ASRS)
High-density storage and fast retrieval. Vertical space instead of floor space, coordinated machine handling instead of manual picking.
Single / Double-deep Stacker Crane
High-mixed SKU and pallet storage, fast throughput. Built for tall warehouses and 3PL operations.
Four-way Shuttle
Low-mixed SKU and higher-capacity pallet storage. Scalable throughput with modular expansion for large warehouses.
Tote Handling System
Rapid deployment, twin-directional picking, tote handover via floorbot. Handles narrow aisles down to 850mm.
Space Logistics Robot (SLR)
Big and irregular product storage plus pallet storage. Scalable throughput and modular expansion for heavy-duty warehouses.
03
Pillar 03 / Data
Barcode Traceability & Printer Applicator
The data layer. Every item scanned, labelled, and tracked, tied straight into WMS, MES, and ERP.
Fixed Mount / Handheld 1D/2D Scanner
Modular design, low to high-speed scanning. Reads DPM and all 1D and 2D code variants.
Printer Applicator
On-the-fly labelling in a consistent position. Easy label and ribbon replacement. Works with WMS, MES, and ERP.
RFID IoT Reader
4 antenna port configurations, Wi-Fi dongle support. Read rates up to 750 tags/s. Supports EPC Global UHF Class 1 Gen 2 / ISO 18000-6C.
How we engage
Your floor first. Then the design. Then the build.
We do not sell robots on day one. The system is designed around your floor, your volumes, and your growth — and proven before it is built.
01
Floor study
We walk your floor and map flows, volumes, SKUs and space before proposing anything.
02
Design & simulate
We design the layout and simulate throughput, so the system is proven before install.
03
Deploy & support
Install, commission, integrate with your WMS and train your team — supported from Shah Alam and Batu Kawan.
FAQ / Smart Warehouse
Questions we hear on every floor.
01What is a smart warehouse, and how is it different from a traditional one?
A traditional warehouse is static — goods sit on fixed racks and people walk to fetch them. A smart warehouse hands storage and movement to coordinated automation (ASRS, AMR fleets, barcode and RFID scanning) run from a single software layer, so the same floor operates denser, faster, and around the clock.
02What is the difference between an AMR and an AGV or conveyor?
AGVs and conveyors follow fixed paths built into the floor. An Autonomous Mobile Robot maps the floor and navigates it on its own — no rails or conveyor to install — rerouting around obstacles and other robots in real time. The fleet scales up for peak and down for quiet periods without re-engineering the layout.
03Do we need a bigger building to install an ASRS?
Usually the opposite. An ASRS trades floor space for vertical density — cranes and shuttles store totes and pallets using the full height of the building you already pay for. Every project starts with a floor study and throughput simulation, so the fit is proven before anything is built.
04Will it integrate with our existing WMS, MES, or ERP?
Yes — integration is the point. Scanners, printer applicators, and RFID readers tie every pallet, tote, and case back to your WMS, and the system is designed to connect WMS, MES, ERP, and logistics providers into one connected operation.
05How does a smart warehouse project with CODETRACE start?
Not with a purchase order. We walk your floor and map flows, volumes, SKUs, and space first. Then we design the layout and simulate throughput so the system is proven before install. Only then do we deploy — install, commission, integrate with your WMS, and train your team.
06Where does CODETRACE deploy and support smart warehouse systems?
Systems are engineered and supported from Shah Alam (HQ) and Batu Kawan, Penang — serving semiconductor, electronics, automotive, food and packaging, logistics, and consumer product operations across Malaysia.